Geometrically Exact Hard Magneto-Elastic Cosserat Shells: Static Formulation for Shape Morphing

📅 2025-10-03
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🤖 AI Summary
Conventional one-dimensional Cosserat rod models fail to accurately capture the mechanics of soft magnetic shell robots with high width-to-thickness ratios. Method: This paper proposes a two-dimensional geometrically exact Cosserat shell static model formulated on the SE(3) Lie group. Local deformation gradients are defined intrinsically via SE(3), circumventing singularities and membrane locking inherent in classical shell formulations. Combining Cosserat shell theory with the principle of virtual work, we derive strong- and weak-form equilibrium equations and implement coordinate-free finite-element discretization. Contribution/Results: The model achieves high-fidelity prediction of large-deformation, large-rotation responses in soft shells embedded with spherical hard-magnetic particles. Experimental and analytical validations demonstrate superior accuracy and numerical robustness over traditional approaches under strongly nonlinear conditions, establishing a reliable modeling foundation for shape control of soft magnetic robotic shells.

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📝 Abstract
Cosserat rod theory is the popular approach to modeling ferromagnetic soft robots as 1-Dimensional (1D) slender structures in most applications, such as biomedical. However, recent soft robots designed for locomotion and manipulation often exhibit a large width-to-length ratio that categorizes them as 2D shells. For analysis and shape-morphing control purposes, we develop an efficient coordinate-free static model of hard-magnetic shells found in soft magnetic grippers and walking soft robots. The approach is based on a novel formulation of Cosserat shell theory on the Special Euclidean group ($mathbf{SE}(3)$). The shell is assumed to be a 2D manifold of material points with six degrees of freedom (position & rotation) suitable for capturing the behavior of a uniformly distributed array of spheroidal hard magnetic particles embedded in the rheological elastomer. The shell's configuration manifold is the space of all smooth embeddings $mathbb{R}^2 ightarrowmathbf{SE}(3)$. According to a novel definition of local deformation gradient based on the Lie group structure of $mathbf{SE}(3)$, we derive the strong and weak forms of equilibrium equations, following the principle of virtual work. We extract the linearized version of the weak form for numerical implementations. The resulting finite element approach can avoid well-known challenges such as singularity and locking phenomenon in modeling shell structures. The proposed model is analytically and experimentally validated through a series of test cases that demonstrate its superior efficacy, particularly when the shell undergoes severe rotations and displacements.
Problem

Research questions and friction points this paper is trying to address.

Modeling 2D magnetic shells for soft robots with large width-to-length ratio
Developing efficient static model for shape-morphing control of magnetic shells
Addressing singularity and locking issues in shell structure modeling
Innovation

Methods, ideas, or system contributions that make the work stand out.

Developed coordinate-free Cosserat shell model on SE(3)
Used Lie group structure to derive equilibrium equations
Created finite element approach avoiding singularity and locking
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M
Mohammadjavad Javadi
Department of Mechanical and Aerospace Engineering, Carleton University, Ottawa, K1S 5B6, Ontario, Canada.
Robin Chhabra
Robin Chhabra
Professor of Robotics & Mechatronics, Toronto Metropolitan University
Soft RoboticsEmbodied AIMulti-Robot SystemsRobotic Self PerceptionGeometric Mechanics