Low-Cost Underwater In-Pipe Centering and Inspection Using a Minimal-Sensing Robot

πŸ“… 2026-02-05
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This study addresses the challenge of autonomous inspection in submerged pipelines, where confined spaces, turbid conditions, and the absence of reliable localization cues hinder conventional approaches. The authors propose a lightweight perception system that relies solely on an IMU, a pressure sensor, and two sonarsβ€”a single-beam and a 360Β° rotating sonar. By efficiently estimating range from single-beam sonar intensity data and employing a closed-form geometric model to compute the pipe center in real time, the system enables robust navigation. A confidence-weighted proportional-derivative (PD) controller is further designed to achieve adaptive centering. Requiring neither complex sensors nor high computational resources, the method successfully accomplishes stable traversal through an entire 46-cm-diameter submerged pipeline, demonstrating strong robustness and practicality under structural deformations and environmental disturbances.

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πŸ“ Abstract
Autonomous underwater inspection of submerged pipelines is challenging due to confined geometries, turbidity, and the scarcity of reliable localization cues. This paper presents a minimal-sensing strategy that enables a free-swimming underwater robot to center itself and traverse a flooded pipe of known radius using only an IMU, a pressure sensor, and two sonars: a downward-facing single-beam sonar and a rotating 360 degree sonar. We introduce a computationally efficient method for extracting range estimates from single-beam sonar intensity data, enabling reliable wall detection in noisy and reverberant conditions. A closed-form geometric model leverages the two sonar ranges to estimate the pipe center, and an adaptive, confidence-weighted proportional-derivative (PD) controller maintains alignment during traversal. The system requires no Doppler velocity log, external tracking, or complex multi-sensor arrays. Experiments in a submerged 46 cm-diameter pipe using a Blue Robotics BlueROV2 heavy remotely operated vehicle demonstrate stable centering and successful full-pipe traversal despite ambient flow and structural deformations. These results show that reliable in-pipe navigation and inspection can be achieved with a lightweight, computationally efficient sensing and processing architecture, advancing the practicality of autonomous underwater inspection in confined environments.
Problem

Research questions and friction points this paper is trying to address.

underwater inspection
in-pipe navigation
autonomous robot
confined environments
localization
Innovation

Methods, ideas, or system contributions that make the work stand out.

minimal-sensing
underwater pipe inspection
sonar-based localization
adaptive PD control
autonomous underwater robot
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Kalvik Jakkala
Computer Science Department, Texas A&M University, College Station, TX, USA
Jason O'Kane
Jason O'Kane
Professor of Computer Science, Texas A&M University
Robotics