Lifecycle Cost-Effectiveness Modeling for Redundancy-Enhanced Multi-Chiplet Architectures

πŸ“… 2026-01-26
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This work addresses the lack of a comprehensive economic evaluation framework for multi-chiplet architectures that jointly considers manufacturing cost, redundancy strategies, and computational benefits over the system’s full lifecycle. We propose the first lifecycle cost-effectiveness (LCE) framework tailored to redundancy-enhanced multi-chiplet systems, integrating intra- and inter-chiplet redundancy modeling, reliability-driven lifetime prediction, and quantitative economic analysis of redundancy configurations. By incorporating redundancy-aware cost modeling and multi-objective optimization, our approach co-optimizes manufacturing overhead and operational lifespan. The framework reveals key mechanisms for synergistically optimizing module-level and chiplet-level redundancy, substantially improving overall system cost-effectiveness.

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πŸ“ Abstract
The growing demand for compute-intensive applications has made multi-chiplet architectures a promising alternative to monolithic designs, offering improved scalability and manufacturing flexibility. However, effectively managing the economic effectiveness remains challenging. Existing cost models either overlook the amortization of compute value over a chip's operational lifetime or fail to evaluate how redundancy strategies, which are widely adopted to enhance yield and fault tolerance, impact long-term cost efficiency. This paper presents a comprehensive cost-effectiveness framework for multi-chiplet architectures, introducing a novel Lifecycle Cost Effectiveness (LCE) metric that evaluates amortized compute costs by jointly optimizing manufacturing expenses and operational lifetime. Our approach uniquely integrates: (1) redundancy-aware cost modeling spanning both intra- and inter-chiplet levels, (2) reliability-driven lifetime estimation, and (3) quantitative analysis of how redundancy configurations on overall economic effectiveness. Extensive trade-off and multi-objective optimization studies demonstrate the effectiveness of the model and reveal essential co-optimization strategies between module and chiplet-level redundancy to achieve cost-efficient multi-chiplet architecture designs.
Problem

Research questions and friction points this paper is trying to address.

multi-chiplet architectures
cost-effectiveness
redundancy
lifecycle cost
economic effectiveness
Innovation

Methods, ideas, or system contributions that make the work stand out.

Lifecycle Cost Effectiveness
Multi-Chiplet Architecture
Redundancy Optimization
Reliability-Driven Lifetime
Cost Modeling
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