Constraint-Aware Discrete-Time PID Gain Optimization for Robotic Joint Control Under Actuator Saturation

📅 2026-01-26
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This study addresses performance degradation in discrete-time PID control of robotic joints, commonly caused by actuator saturation, sampling delays, and measurement noise. To tackle these practical constraints, the authors propose a tuning method that integrates the Jury stability criterion, an anti-windup mechanism, and a safety-constrained Bayesian optimization framework within a zero-order hold discretization model. The approach optimizes controller gains with respect to the Integral Absolute Error (IAE) while incorporating behavioral safety certification to pre-eliminate infeasible parameter candidates, thereby significantly improving sample efficiency. Simulation results under uncertain conditions demonstrate that the median IAE is reduced from 0.843 to 0.430, overshoot remains below 2%, and 11.6% of unsafe gain configurations are effectively excluded during the optimization process.

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📝 Abstract
The precise regulation of rotary actuation is fundamental in autonomous robotics, yet practical PID loops deviate from continuous-time theory due to discrete-time execution, actuator saturation, and small delays and measurement imperfections. We present an implementation-aware analysis and tuning workflow for saturated discrete-time joint control. We (i) derive PI stability regions under Euler and exact zero-order-hold (ZOH) discretizations using the Jury criterion, (ii) evaluate a discrete back-calculation anti-windup realization under saturation-dominant regimes, and (iii) propose a hybrid-certified Bayesian optimization workflow that screens analytically unstable candidates and behaviorally unsafe transients while optimizing a robust IAE objective with soft penalties on overshoot and saturation duty. Baseline sweeps ($\tau=1.0$~s, $\Delta t=0.01$~s, $u\in[-10,10]$) quantify rise/settle trends for P/PI/PID. Under a randomized model family emulating uncertainty, delay, noise, quantization, and tighter saturation, robustness-oriented tuning improves median IAE from $0.843$ to $0.430$ while keeping median overshoot below $2\%$. In simulation-only tuning, the certification screen rejects $11.6\%$ of randomly sampled gains within bounds before full robust evaluation, improving sample efficiency.
Problem

Research questions and friction points this paper is trying to address.

actuator saturation
discrete-time PID
robotic joint control
stability
constraint-aware optimization
Innovation

Methods, ideas, or system contributions that make the work stand out.

discrete-time PID
actuator saturation
anti-windup
Bayesian optimization
stability certification
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