Safe On-Orbit Dislodging of Deployable Structures via Robust Adaptive MPC
This work addresses the unstructured, highly uncertain, time-varying, and safety-critical problem of unsticking jammed solar arrays aboard space stations using robotic manipulators. We propose a novel synergistic framework integrating online ensemble member identification with robust adaptive model predictive control (MPC). A hybrid hinge-based high-fidelity dynamic model enables joint optimization of parameter-space exploration and closed-loop control performance. The approach achieves successful unsticking in both zero-gravity hardware-in-the-loop and ground experiments, reducing parameter estimation error by 42% and improving control success rate by 31% over state-of-the-art methods—while strictly satisfying hard safety constraints throughout. To our knowledge, this is the first work to embed ensemble-based system identification within a robust adaptive MPC loop, establishing a verifiably safe control paradigm for time-varying space robotic systems.