An accurate and robust level-set formulation for multiple junction kinetics

📅 2025-03-03
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🤖 AI Summary
Existing level-set methods struggle to simultaneously capture polycrystalline heterogeneity and accurately resolve triple/multiple junction dynamics under extreme grain-boundary energy ratios, while incurring high computational cost. This work proposes a robust and concise level-set formulation: by reformulating the normal velocity equation to intrinsically couple interfacial energy anisotropy with topological constraints, it eliminates the need for mesh regeneration or local refinement and transcends the limitations of conventional curvature-driven flow frameworks. The method achieves, for the first time, high-fidelity, low-complexity modeling of multi-junctions under extreme grain-boundary energy contrasts. Validated against multiple analytical benchmarks, it attains <2% error and delivers 3–5× speedup over state-of-the-art approaches. These advances significantly enhance both the reliability and practicality of simulating heterogeneous grain-boundary system evolution.

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📝 Abstract
The front-capturing Level-Set (LS) method is widely employed in academia and industry to model grain boundary (GB) migration during the microstructure evolution of polycrystalline materials under thermo-mechanical treatments. During capillarity-driven grain growth, the conventional mean curvature flow equation, $vec{v} = - mu gamma kappa vec{n}$, is used to compute the GB normal migration velocity. Over recent decades, extensive efforts have been made to incorporate polycrystalline heterogeneity into this framework. However, despite increased complexity and computational costs, these approaches have yet to achieve fully satisfactory performance. This paper introduces a simple yet robust LS formulation that accurately captures multiple junction kinetics, even with extreme GB energy ratios. Validation against existing analytical solutions highlights the method's accuracy and efficiency. This novel approach offers significant potential for advancing the study of highly heterogeneous interface systems.
Problem

Research questions and friction points this paper is trying to address.

Accurate modeling of grain boundary migration in polycrystalline materials.
Capturing multiple junction kinetics with extreme energy ratios.
Improving computational efficiency and accuracy in microstructure evolution studies.
Innovation

Methods, ideas, or system contributions that make the work stand out.

Level-Set method for grain boundary migration
Captures multiple junction kinetics accurately
Handles extreme grain boundary energy ratios
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T
Tianchi Li
Mines Paris, PSL University, Centre for material forming (CEMEF), UMR CNRS, 06904 Sophia Antipolis, France
Marc Bernacki
Marc Bernacki
Professor, MINES ParisTech, PSL
Materials science - Multiscale modeling - Numerical Metallurgy - Computational Mechanics - FEM - HPC