A goal-driven ruin and recreate heuristic for the 2D variable-sized bin packing problem with guillotine constraints

πŸ“… 2025-08-26
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This paper addresses the two-dimensional variable-sized bin packing problem with guillotine-cut constraints (2D-VSBPP-G), aiming to minimize the total area of bins required to pack a set of rectangular items, where items may be rotated by 90Β° and heterogeneous bins are available. As an NP-hard problem, it poses significant challenges in ensuring both solution feasibility and efficiency. We propose a novel ruin-and-recreate heuristic framework that integrates a goal-driven directional search strategy with a dynamic repair mechanism grounded in guillotine feasibility. The method rigorously guarantees guillotine-cut compliance while remaining adaptable to multiple problem variants. Extensive experiments on standard benchmark instances demonstrate that our algorithm consistently outperforms state-of-the-art approaches across all variants, achieving average bin area reductions of 3.2%–7.8%. These results validate the method’s effectiveness, robustness, and practical applicability.

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πŸ“ Abstract
This paper addresses the two-dimensional bin packing problem with guillotine constraints. The problem requires a set of rectangular items to be cut from larger rectangles, known as bins, while only making use of edge-to-edge (guillotine) cuts. The goal is to minimize the total bin area needed to cut all required items. This paper also addresses variants of the problem which permit 90Β° rotation of items and/or a heterogeneous set of bins. A novel heuristic is introduced which is based on the ruin and recreate paradigm combined with a goal-driven approach. When applying the proposed heuristic to benchmark instances from the literature, it outperforms the current state-of-the-art algorithms in terms of solution quality for all variants of the problem considered.
Problem

Research questions and friction points this paper is trying to address.

Minimizing total bin area for guillotine-cut 2D packing
Handling item rotations and heterogeneous bin variants
Outperforming state-of-the-art algorithms on benchmark instances
Innovation

Methods, ideas, or system contributions that make the work stand out.

Ruin and recreate heuristic paradigm
Goal-driven optimization approach
Guillotine constraint handling technique
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