Optimal sequential decision-making for error propagation mitigation in digital twins

📅 2026-04-23
📈 Citations: 0
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🤖 AI Summary
This study addresses performance degradation in modular digital twins caused by error propagation by introducing, for the first time, Markov Decision Processes (MDPs) and Partially Observable Markov Decision Processes (POMDPs) into error control, formulating mitigation strategies as sequential decision-making problems. Leveraging hidden Markov models to infer error states and Bayesian filtering to handle partial observability, the framework employs dynamic programming and reinforcement learning to derive optimal intervention policies. Experimental results demonstrate that the MDP-based policy achieves the highest cumulative reward and system uptime, while the POMDP approach recovers approximately 95% of MDP performance under realistic noise conditions, with statistically significant differences among strategies (p < 0.001). Additionally, this work quantifies the value of information from observations, offering a principled basis for allocating resources to improve classification accuracy.

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📝 Abstract
Here, we explore the problem of error propagation mitigation in modular digital twins as a sequential decision process. Building on a companion study that used a Hidden Markov Model (HMM) to infer latent error regimes from surrogate-physics residuals, we develop a Markov Decision Process (MDP) in which the inferred regimes serve as states, corrective interventions serve as actions, and a scalar reward that takes into consideration the cost-benefit tradeoff between system fidelity and maintenance expense. The baseline transition matrix is extracted from the HMM-learned parameters. We then extend the formulation to a Partially Observable MDP (POMDP) that accounts for the imperfect nature of regime classification by maintaining a belief distribution updated via Bayesian filtering, with the HMM confusion matrix serving as the observation model. Both formulations are solved via dynamic programming and validated through Gillespie stochastic simulation. We then benchmark two model-free reinforcement learning algorithms, Q-learning and REINFORCE, to assess whether effective policies can be learned without explicit model knowledge. A systematic comparison of different intervention policies demonstrates that the MDP policy achieves the highest cumulative reward and fraction of time in nominal operation, while the POMDP recovers approximately 95\% of MDP performance under realistic observation noise. Sensitivity analyses across observation quality, repair probability, and discount factor confirm the robustness of these conclusions, and the major gaps in the policy hierarchy are statistically significant at $p < 0.001$. The gap between MDP and POMDP performance quantifies the value of information providing a principled criterion for investing in improved classification accuracy.
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error propagation
digital twins
sequential decision-making
Markov Decision Process
Partially Observable MDP
Innovation

Methods, ideas, or system contributions that make the work stand out.

Digital Twins
Error Propagation Mitigation
Markov Decision Process
Partially Observable MDP
Reinforcement Learning
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Annice Najafi
Department of Industrial and Manufacturing Engineering, California State Polytechnic University, Pomona, Pomona, CA, 91768, USA
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Shokoufeh Mirzaei
Department of Industrial and Manufacturing Engineering, California State Polytechnic University, Pomona, Pomona, CA, 91768, USA