Design Structure Matrix Modularization with Large Language Models

2026-04-30

AI Summary

This study addresses the limitations of traditional Design Structure Matrix (DSM) modularization approaches, which rely solely on graph-based optimization and lack engineering semantic context, often failing to align with practical design requirements. The authors propose a novel DSM modularization paradigm integrating large language models (LLMs), leveraging prompt engineering and iterative refinement to embed system-level semantic information directly into the partitioning process—achieving high-quality results without custom optimization code. Central to this work is the "semantic alignment hypothesis," which elucidates how improper incorporation of domain knowledge can degrade performance. Through systematic experiments across five representative engineering cases using three mainstream LLMs, the method demonstrates convergence to reference-quality modularization within 30 iterations, offering a reproducible and practical pathway for LLM-driven engineering design optimization.

Abstract

Design Structure Matrix (DSM) modularization, the task of partitioning system elements into cohesive modules, is a fundamental combinatorial challenge in engineering design. Traditional methods treat modularization as a pure graph optimization, without access to the engineering context embedded in the system. Building on prior work on LLM-based combinatorial optimization for DSM sequencing, this paper extends the method to modularization across five cases and three backbone LLMs. Our method achieves near-reference quality within 30 iterations without requiring specialized optimization code. Counterintuitively, domain knowledge, beneficial in sequencing, consistently impairs performance on more complex DSMs. We attribute this to semantic misalignment between the LLM's functional priors and the purely structural optimization objective, and propose the semantic-alignment hypothesis as a testable condition governing knowledge effectiveness with LLMs. Ablation studies identify the most effective input representation, objective formulation, and solution pool design for practical deployment. These findings offer practical guidance for deploying LLMs in engineering design optimization.

Problem

• Design Structure Matrix
• modularization
• combinatorial optimization
• engineering design
• large language models

Innovation

• Design Structure Matrix
• Large Language Models
• Modularization
• Semantic Alignment
• Combinatorial Optimization