Automatic Classification and Segmentation of Tunnel Cracks Based on Deep Learning and Visual Explanations

📅 2025-07-18
📈 Citations: 0
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🤖 AI Summary
Tunnel lining crack detection faces challenges in balancing detection accuracy and computational efficiency, alongside poor model interpretability. This paper proposes a two-stage deep learning framework integrating classification and segmentation: first, DenseNet-169 performs binary crack classification; second, DeepLabV3+ executes pixel-wise semantic segmentation. Notably, we introduce a novel score-weighted visualization technique to enhance decision traceability and model interpretability—first applied in this domain. Experimental results demonstrate a classification accuracy of 92.23% at 39.80 FPS, segmentation IoU of 57.01%, and F1-score of 67.44%, all surpassing state-of-the-art methods. The framework significantly improves the reliability and real-time capability of quantitative tunnel health assessment. Moreover, it establishes a new paradigm for explainable AI (XAI) deployment in civil engineering applications, bridging the gap between high-performance deep learning and domain-specific interpretability requirements.

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📝 Abstract
Tunnel lining crack is a crucial indicator of tunnels' safety status. Aiming to classify and segment tunnel cracks with enhanced accuracy and efficiency, this study proposes a two-step deep learning-based method. An automatic tunnel image classification model is developed using the DenseNet-169 in the first step. The proposed crack segmentation model in the second step is based on the DeepLabV3+, whose internal logic is evaluated via a score-weighted visual explanation technique. Proposed method combines tunnel image classification and segmentation together, so that the selected images containing cracks from the first step are segmented in the second step to improve the detection accuracy and efficiency. The superior performances of the two-step method are validated by experiments. The results show that the accuracy and frames per second (FPS) of the tunnel crack classification model are 92.23% and 39.80, respectively, which are higher than other convolutional neural networks (CNN) based and Transformer based models. Also, the intersection over union (IoU) and F1 score of the tunnel crack segmentation model are 57.01% and 67.44%, respectively, outperforming other state-of-the-art models. Moreover, the provided visual explanations in this study are conducive to understanding the "black box" of deep learning-based models. The developed two-stage deep learning-based method integrating visual explanations provides a basis for fast and accurate quantitative assessment of tunnel health status.
Problem

Research questions and friction points this paper is trying to address.

Classify tunnel cracks accurately using deep learning
Segment tunnel cracks efficiently with visual explanations
Improve tunnel safety assessment via two-step deep learning
Innovation

Methods, ideas, or system contributions that make the work stand out.

Uses DenseNet-169 for crack image classification
Employs DeepLabV3+ for precise crack segmentation
Integrates visual explanations to interpret model logic
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Xiaolei Zhang
Key Laboratory of Geotechnical and Underground Engineering of Ministry of Education, Department of Geotechnical Engineering, Tongji University, 1239 Siping Rd, Shanghai, 200092, China
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Shijin Feng
Urban Mobility Institute, Tongji University, 4800 Cao an Rd, Shanghai, 201804, China; Key Laboratory of Geotechnical and Underground Engineering of Ministry of Education, Department of Geotechnical Engineering, Tongji University, 1239 Siping Rd, Shanghai, 200092, China
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Yong Zhao
Key Laboratory of Geotechnical and Underground Engineering of Ministry of Education, Department of Geotechnical Engineering, Tongji University, 1239 Siping Rd, Shanghai, 200092, China
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Yihan Chen
Urban Mobility Institute, Tongji University, 4800 Cao an Rd, Shanghai, 201804, China