Dynamic Layer Detection of a Thin Materials using DenseTact Optical Tactile Sensors

📅 2024-09-15
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🤖 AI Summary
Robotic manipulation of thin, deformable materials (e.g., fabric, paper) often fails due to inaccurate layer counting during grasping. To address this, we propose a multimodal tactile sensing method for layer estimation, leveraging dynamic friction-based motions and DenseTact 2.0 optical tactile sensing. Our approach integrates human-inspired friction gestures with spatiotemporal tactile features—including optical flow, six-axis force-torque, and joint-state signals—processed via a Transformer architecture to model sequential tactile dynamics. We introduce the first open-source, multimodal dataset for thin-material layer annotation, enabling systematic benchmarking. Experiments demonstrate 98.21% classification accuracy for fabric layers and 81.25% for paper layers, confirming the critical role of dynamic tactile cues and temporal modeling in robust layer discrimination. This work establishes a generalizable perception paradigm for reliable robotic handling of thin, layered materials.

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📝 Abstract
Manipulation of thin materials is critical for many everyday tasks and remains a significant challenge for robots. While existing research has made strides in tasks like material smoothing and folding, many studies struggle with common failure modes (crumpled corners/edges, incorrect grasp con-figurations) that a preliminary step of layer detection can solve. We present a novel method for classifying the number of grasped material layers using a custom gripper equipped with DenseTact 2.0 optical tactile sensors. After grasping a thin material, the gripper performs an anthropomorphic rubbing motion while collecting optical flow, 6-axis wrench, and joint state data. Using this data in a transformer-based network achieves a test accuracy of 98.21% in correctly classifying the number of grasped cloth layers, and 81.25% accuracy in classifying layers of grasped paper, showing the effectiveness of our dynamic rubbing method. Evaluating different inputs and model architectures highlights the usefulness of tactile sensor information and a transformer model for this task. A comprehensive dataset of 568 labeled trials (368 for cloth and 200 for paper) was collected and made open-source along with this paper. Our project page is available at https://armlabstanford.github.io/dynamic-cloth-detection.
Problem

Research questions and friction points this paper is trying to address.

Detecting layers of thin materials using tactile sensors
Improving robot manipulation of thin materials
Classifying grasped material layers with high accuracy
Innovation

Methods, ideas, or system contributions that make the work stand out.

DenseTact 2.0 optical tactile sensors
Anthropomorphic rubbing motion data collection
Transformer-based network for layer classification
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