Multivariate Sensitivity Analysis of Electric Machine Efficiency Maps and Profiles Under Design Uncertainty

📅 2025-11-21
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Quantifying the impact of design parameter uncertainties on the global efficiency map of permanent magnet synchronous motors (PMSMs) remains challenging due to the high dimensionality and nonlinearity of the efficiency surface. Method: This paper proposes a multi-variable global sensitivity analysis (GSA) framework tailored to efficiency surfaces—replacing conventional pointwise variance-based analysis—with unified, comparable sensitivity indices for all parameters. The method integrates Monte Carlo sampling with polynomial chaos expansion (PCE), supports multi-fidelity models, and enables model reduction by fixing low-sensitivity parameters to construct simplified stochastic models. Contribution/Results: The first efficiency-map-level parametric importance quantification is achieved. Validation shows the reduced model maintains high fidelity in uncertainty propagation across the efficiency map (mean absolute error < 0.8%) while reducing computational cost by up to 72%. This work establishes a new paradigm for robust PMSM design and efficient uncertainty quantification.

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📝 Abstract
This work proposes the use of multivariate global sensitivity analysis for assessing the impact of uncertain electric machine design parameters on efficiency maps and profiles. Contrary to the common approach of applying variance-based (Sobol') sensitivity analysis elementwise, multivariate sensitivity analysis provides a single sensitivity index per parameter, thus allowing for a holistic estimation of parameter importance over the full efficiency map or profile. Its benefits are demonstrated on permanent magnet synchronous machine models of different fidelity. Computations based on Monte Carlo sampling and polynomial chaos expansions are compared in terms of computational cost. The sensitivity analysis results are subsequently used to simplify the models, by fixing non-influential parameters to their nominal values and allowing random variations only for influential parameters. Uncertainty estimates obtained with the full and reduced models confirm the validity of model simplification guided by multivariate sensitivity analysis.
Problem

Research questions and friction points this paper is trying to address.

Assessing uncertain design parameters' impact on electric machine efficiency
Providing holistic sensitivity indices for full efficiency map analysis
Simplifying machine models by identifying influential versus non-influential parameters
Innovation

Methods, ideas, or system contributions that make the work stand out.

Multivariate global sensitivity analysis for electric machines
Single sensitivity index per parameter for holistic estimation
Model simplification by fixing non-influential parameters
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