Modular fabrication and design of thick rigid-foldable origami metamaterials

📅 2026-08-20
📈 Citations: 0
Influential: 0
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🤖 AI Summary
该研究提出了一种模块化制造框架,通过分解非流形节点为堆叠的铰接面板,解决了厚板折纸超材料在制造过程中几何干涉的问题,保持了单自由度刚性折叠运动。
📝 Abstract
Origami metamaterials offer significant potential for stiff deployable structures However, fabricating load-bearing cellular structures from thick panels introduces geometric interference at non-manifold junctions. Conventional thick-panel fabrication often disrupt ideal kinematics, thereby compromising smooth motion and scalability. This study proposes a modular fabrication framework that preserves one-degree-of-freedom rigid-folding kinematics in thick and non-manifold origami metamaterials. By decomposing non-manifold junctions into a hierarchy of stacked, modular hinged panels, our approach successfully accommodates synchronized hinge motions using scissor-like linkages. Exploiting this representation, we implement a graph-based topology optimization framework that tailors macroscopic stiffness while preserving folding connectivity. We demonstrate this approach by fabricating optimized prototypes that deploy seamlessly with a one-degree-of-freedom motion. Furthermore, we demonstrate engineering scalability through the large-scale construction of extensive deployable systems assembled from modular panels, which exhibit high load-bearing capacity. These results pave the way for the practical fabrication of structural, large-scale deployable metamaterials.
Problem

Research questions and friction points this paper is trying to address.

thick panels
geometric interference
non-manifold junctions
rigid-folding kinematics
Innovation

Methods, ideas, or system contributions that make the work stand out.

modular fabrication
rigid-folding kinematics
scissor-like linkages
topology optimization
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