Crossing the Sim2Real Gap Between Simulation and Ground Testing to Space Deployment of Autonomous Free-flyer Control
To address the Sim2Real gap hindering reinforcement learning (RL) policy deployment in space autonomous control, this paper proposes an end-to-end simulation-to-reality transfer framework. We build a high-fidelity microgravity physics simulator using NVIDIA Omniverse, integrate curriculum learning with Monte Carlo random sampling for robust policy training, and design a lightweight neural controller that replaces NASA’s Astrobee standard controller. Our approach achieves, for the first time, zero-shot, on-orbit deployment of a deep RL policy—from ground-based simulation directly to the International Space Station—successfully completing free-flying navigation tasks without fine-tuning. The core contribution is the first GPU-accelerated Sim2Real training pipeline tailored for space operations, significantly enhancing policy generalization and deployment reliability. This establishes a scalable, online-tuning-free autonomous control paradigm for in-space servicing, assembly, and manufacturing (ISAM) missions.